WUDFLY learning resources

Designing your own 3D-printed aircraft.

Tools, courses, channels, and references for learning how printable RC aircraft are designed, checked, tested, and improved.

Use this page as a resource shelf for 3D-printed RC aircraft design: CAD, aircraft layout, propulsion estimates, CG checks, simulation tools, fixed-wing setup, and people worth learning from.

Aircraft CAD and analysis workflow screenshot for 3D-printed RC aircraft design
Design resources
Two fidelity loops

Two ways to check a design.

Use the quick loop when choosing parts and rough geometry. Use the higher fidelity loop when the aircraft needs deeper investigation.

Quick loop

Spreadsheet, eCalc, CG, and flight testing.

Fast enough for early decisions. This loop gets the rough aircraft into a believable range before the CAD becomes too detailed.

01
Mass budget Battery, motor, ESC, servos, receiver, FPV gear, wiring, airframe, glue, spars, and hardware.
02
Basic geometry Span, area, chord, wing loading, approximate control surfaces, and rough component placement.
03
CG location check Use eCalc cgCalc or a simple CG spreadsheet to see whether the battery and components can actually balance the aircraft.
04
Powertrain check Use eCalc motor/prop tools to check motor, prop, battery, current draw, thrust, pitch speed, and ESC margin.
05
Print and fly small changes Record CG, throws, rates, prop, battery, and handling. Change one meaningful thing at a time.
Higher fidelity loop

OpenVSP, SimScale, INAV logs, and flight testing.

Use this when you need more confidence in the shape, flow behaviour, cooling, ducting, structure, or a specific stability question.

01
OpenVSP aircraft model Build a clean aircraft layout with reference area, CG position, wing geometry, twist, tails, and fuselage effects.
02
VSPAERO first pass Compare trends in lift, moments, span loading, stability, and geometry changes.
03
SimScale simulation Use CFD, FEA, or thermal simulation to investigate flow, pressure, cooling, intake behaviour, or part strength.
04
INAV setup and logs Use configuration checks, logs where available, and flight observations to separate airframe behaviour from setup or tune issues.
05
Revise the model Feed flight results back into CAD, OpenVSP, SimScale, and the next printed version.
Match the tool to the question. Early sizing usually needs mass, CG, wing loading, and power estimates. Unusual shapes, ducting, cooling, structure, and stability questions can justify the heavier tools.
Core tool stack

Core tools.

The main tools for CAD, aircraft layout, cloud simulation, and early propulsion and CG checks.

CAD, aero, and setup references

Useful references.

Supporting links for learning the tools and checking fixed-wing setup details.

Courses and theory

Aircraft design learning.

Formal course material for aerodynamics, aircraft systems, and conceptual aircraft design.

YouTube channels

Channels worth following.

RC aircraft, 3D-printed aircraft, INAV setup, flight testing, design iteration, and practical build content.

WUDFLY resources

Use with the aircraft pages.

Internal WUDFLY pages for printing, build support, aircraft examples, and project updates.

Design resource FAQ

Quick answers.

Short answers for builders and search systems looking for the purpose of this page.

What tools are useful for designing a 3D-printed RC aircraft?

Useful tools include Onshape for CAD, OpenVSP for aircraft layout, SimScale for CFD/FEA/thermal simulation, eCalc for propulsion and CG checks, and INAV resources for fixed-wing setup.

What is the quick design loop?

The quick loop uses a mass budget, basic geometry, eCalc/cgCalc, powertrain checks, and flight testing to make early design decisions without overcomplicating the aircraft.

What is the higher fidelity design loop?

The higher fidelity loop uses OpenVSP, VSPAERO, SimScale, INAV logs, and flight-test feedback when a design needs deeper investigation.

Should every small RC aircraft use CFD?

CFD is useful for specific questions such as ducting, cooling, pressure fields, or unusual geometry. Early aircraft sizing is usually better served by mass, CG, wing loading, and power estimates.

Useful links, kept in one place.

Use this page as a reference shelf for aircraft design tools, setup learning, aerodynamics courses, RC channels, and WUDFLY build resources.

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